Custom Testing Fixtures

Mechanical Testing Fixtures Custom-Designed, Precision-Engineered Fixtures for All Your Mechanical Testing Needs.

At Jaycon, we specialize in designing and manufacturing high-quality mechanical testing fixtures to ensure accurate and reliable results for your product testing requirements

Our Custom Testing Fixture Capabilities

Tensile and Compression Testing Fixture

Custom grips for various material types and geometries
Alignment fixtures to ensure proper load application
Specialized fixtures for composite and anisotropic materials
Load capacity: Up to 1000 kN (224,800 lbf)
Accommodates specimen sizes from micro-scale to 1 meter in length

Fatigue Testing Fixtures

Multi-axis load application fixtures
Environmental chambers integration for combined thermal/mechanical cycling
Specialized grips for high-cycle fatigue testing
Frequency range: 0.1 Hz to 50 Hz
Designed for tests up to 10^9 cycles

Impact Testing Fixtures

Custom specimen holders for Charpy, Izod, and drop-weight tests
Alignment jigs for precise impact point control
Specialized fixtures for testing at non-ambient temperatures
Energy range: 0.5 J to 750 J
Adaptable for various specimen geometries and sizes

Bend and Flexural Testing Fixtures

3-point and 4-point bending fixtures
Adjustable span lengths for various test standards
Anti-friction roller supports
Maximum span: Up to 2 meters
Load capacity: Up to 200 kN (44,960 lbf)

Torsion Testing Fixtures

Custom chucks for various cross-sectional shapes
Alignment fixtures to minimize bending moments
Integration with environmental chambers for thermal testing
Torque capacity: Up to 2000 N·m
Angular displacement: ±270 degree

Hardness Testing Fixtures

Custom specimen holders for irregular shapes
Automated multi-point testing fixtures
Designed for compatibility with various hardness scales (Rockwell, Brinell, Vickers)
Accommodates specimen sizes up to 500 mm in diameter

Multi-Axis Load Testing Fixtures

Complex load application for simulating real-world conditions
Synchronization with multiple actuators
Custom design for specific product geometries
Load capacity: Up to 500 kN (112,400 lbf) per axis
Up to 6 degrees of freedom

Display Analysis

Chromaticity measurement
Luminance analysis
Flicker detection and measurement
Gamma adjustment

Jaycon

Advanced Features of Our Fixtures

Build beautiful websites

Easily reconfigurable for different test setups and specimen sizes Low-Mass
Construction:

Minimizes inertial effects in dynamic tests
Thermal Management:

Designed to maintain dimensional stability under varying temperatures
Corrosion Resistance:

Suitable for testing in harsh environmental conditions Integrated
Sensors:

Fixtures can incorporate load cells, extensometers, and other sensors
Quick-Change Mechanisms:

Reduce setup time between tests

Materials and Manufacturing

High-Strength Alloys

Including heat-treated steels, aluminum alloys, and titanium Engineering Plastics: For electrically non-conductive
requirements

Composite Materials

Composite Materials For high stiffness-to-weight ratio in large fixtures Precision

Machining

Tolerances down to ±0.01 mm

Advanced Surface Treatments

Including hard anodizing, nitriding, and PVD coatings

Design and Quality

Assurance Process

Requirements Analysis:

We work closely with you to understand your specific testing needs and constraints.
Conceptual Design:

Our engineers develop initial concepts using CAD software, optimizing for performance and manufacturability.
FEA Simulation:

We use Finite Element Analysis to verify fixture performance under test conditions
Prototype Development:

Rapid prototyping for design validation and client approval.
Manufacturing:

Precision fabrication using our advanced manufacturing capabilities.
Quality Control:

Rigorous inspection and testing to ensure fixtures meet all specifications
Documentation:

Comprehensive user manuals and calibration certificates provided with each fixture

The Jaycon

Advantage

Simulation-Driven Design:

We use powerful vibration simulation tools to evaluate and optimize designs before fabrication

Multi-Plane Testing:

Our fixtures provide test orientations in multiple planes of motion

Resonance Elimination:

Designs that prevent unwanted dampening, amplification, or distortion of test waveforms

Balanced Load Distribution:

Fixtures that maintain the center of gravity on the armature’s axis for accurate testing

Case Studies

Why Companies Choose Jaycon?

Nasa Rings

Ford Ventilator

Virgin Voyages

ExoTower

WingBug

      EXCELLENT  
   Based on 22 reviews 
    
 
 
 
   
 
 
       Posted on Google  
   
   Tony Gonzalez 
 
 
 
 Trustindex verifies that the original source of the review is Google. O.T. Trans has worked with Jaycon for over 5 years and we have teamed on several projects for Disney.  It is a pleasure to work with Jaycon and their team, very professional and they do great work.
  
 
      Posted on Google  
   
   Josh Johnston 
 
 
 
 Trustindex verifies that the original source of the review is Google. My company TrayAway has been working with Jaycon for several years.  We have been incredibly pleased with the manufacturing quality, speed of delivery, and overall service and support their team provides! We’re very grateful to be partnered with Jaycon and look forward to working with them for many years to come!
  
 
      Posted on Google  
   
   Harrison Kennedy 
 
 
 
 Trustindex verifies that the original source of the review is Google. We last minute needed a few components installed for a PCB design and the school associated company would not answer the phone. However when we called Jaycon Systems they not only answered but quickly helped us find a solution that would work for our project. If you need any kind of work done this should be the first company you pick everyone is very nice and accommodating.
  
 
      Posted on Google  
   
   Nicholas King 
 
 
 
 Trustindex verifies that the original source of the review is Google. Awesome people that truly care about their work and their customers.
  
 
      Posted on Google  
   
   emi madeux 
 
 
 
 Trustindex verifies that the original source of the review is Google. We have been using Jaycon for 2.5 years and they are the best! They are easy to work with, great communication & super friendly staff(especially Minh :) We highly recommend them for your manufacturing needs. -Exo Towers
  
 
      Posted on Google  
   
   Charles Fedonczak 
 
 
 
 Trustindex verifies that the original source of the review is Google. Jaycon Systems performed prototype modifications for me, a complex process - highly specialized work.  They modified 10 prototypes, the work was performed as promised, on time, and the quality of the work was flawless.  I will use Jaycon again, and I highly recommend them to anyone involved with advanced electronic circuit design.
  
 
      Posted on Google  
   
   Trevor Low 
 
 
 
 Trustindex verifies that the original source of the review is Google. My company would be completely lost without Jaycon. From guiding me through the manufacturing process (with infinite patience and understanding that I'd never done anything like this before), to ensuring the highest quality end-product at the best price, they've helped me immeasurably. My project managers have been great to work with and are always available for a phone call to answer my questions. It's just a great company and I can't recommend them enough.
  
 
      Posted on Google  
   
   Shirley tapia 
 
 
 
 Trustindex verifies that the original source of the review is Google. Excellent Team! Great quality work and very professional team.
  
 
      Posted on Google  
   
   Casey Mongoven 
 
 
 
 Trustindex verifies that the original source of the review is Google. I have worked with Jaycon for over five years on multiple projects and the quality of their work is very high. They are a good reason for the success of my company and I plan to continue to work with them for a long time.

Frequently Asked Questions

These frequently asked questions can help better understand Jaycon’s expertise, processes, and approach to confidentiality.

How long does it take to design and manufacture a custom testing fixture?

The time can vary depending on the complexity of the fixture, the product it’s designed for, and the specific testing requirements. On average, it could take anywhere from a few weeks to a couple of months from design to delivery.

What role do custom testing fixtures play in manufacturing?

We incorporate Design for Manufacturing (DFM) principles from the early stages, working closely with our engineering and manufacturing teams to ensure designs are optimized for production efficiency, material utilization, and cost savings without compromising quality.

Why should I use custom testing fixtures instead of standard ones

Custom testing fixtures are tailored specifically to your product’s dimensions, functions, and testing requirements, ensuring more accurate and reliable results compared to general-purpose or standard fixtures

Let's Start a New Project Today

Need Other Services?

At Jaycon we don’t just provide product design services, we’re your all-in-one solution. From cutting-edge product design and rapid prototyping to precision injection molding and circuit board manufacturing, we’ve got you covered. Explore our comprehensive suite of services to turn your ideas into reality.

Product Design

From concept to prototype, we create innovative solutions using a user-centered approach to tackle modern challenges.

Circuit Board (PCB)

Custom electronic solutions for every need, from multi-layer PCB design to fabrication, covering prototyping to mass production.

Prototyping

Accelerate innovation with our rapid prototyping services. We offer multiple technologies and quick turnaround
times.

Injection Molding

High-volume production with precision. Ideal for complex geometries and cost-effective for large quantities of
parts.

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